About High Pressure Microfluidic Homogenizer
Q1: What Is a High Pressure Microfluidic Homogenizer?
Powered by ultra-high-pressure microfluidic technology, this nano homogenizer uses precisely controlled supersonic jets to reduce particle size from micron to nano scale, ensuring uniform distribution, consistent batches, and preserved bioactivity.
Q2: How Does a High Pressure Microfluidic Homogenizer Work?
The ultra-high-pressure microfluidic homogenizer uses pressures up to 420 MPa to drive materials through precision diamond-interlocking microchannels. Supersonic jets generate shear, impact, and cavitation forces that efficiently refine materials to the nanoscale with exceptional uniformity, far exceeding conventional methods.
Q3: What Are the Advantages of High Pressure Microfluidic Homogenizer?
- Optimized particle size with superior uniformity
- Higher efficiency with gentler processing
- Stable performance with low maintenance costs
- High hygienic standards and easy cleaning
- Outstanding performance in high-end applications
Q4: What Industries Use High Pressure Microfluidic Homogenizer?
- Biopharmaceuticals (liposomes, mRNA delivery systems)
- Chemical processing (nano suspensions, dispersions)
- Advanced materials (graphene, nanomaterials)
- Cosmetics (nano encapsulation, skincare formulations)
- New Energy (solid-state electrolytes, nano-nickel powder)
- Food & Beverage (nano emulsions, functional ingredients)
Q5: What Particle Size Can Be Achieved After Homogenization?
The particle size can be reduced to 50 nm–1 μm, with a polydispersity index (PDI) consistently ≤0.2, providing significantly better uniformity than traditional homogenization equipment.
Q6: What Materials Are Not Suitable for Processing?
Materials containing large, hard impurities, such as sand, stones, or unground drug residues, are not suitable, as they may clog the microchannels and cause equipment wear. Highly viscous non-Newtonian fluids, such as high-concentration syrups and asphalt, may also be unsuitable due to poor flowability. Easily agglomerating nanomaterials and highly corrosive materials are also not recommended.
Q7: Does the Equipment Support Multiple Homogenization Cycles, and Do They Affect Material Stability?
Yes. The equipment supports single-pass or multi-pass homogenization, with the number of cycles adjustable according to the target particle size. With proper temperature control, multiple homogenization cycles generally do not compromise material structure and can further improve particle size uniformity.
Q8: What Is the Difference Between a Microfluidic Homogenizer and a Traditional High-Pressure Homogenizer?
A Microfluidizer uses precision microchannels to generate high-velocity opposing jets, creating intense shear, impact, and cavitation. This structure provides excellent particle size reduction and dispersion performance, particularly for applications requiring nanoscale processing.
Q9: How Do I Choose the Right Microfluidic Homogenizer Model?
Model selection depends on factors such as processing capacity, target particle size, material viscosity, solid content, operating pressure, and required production scale. Laboratory, pilot, and industrial applications typically require different equipment configurations.
Q10: How Are We Different from Other Manufacturers of High Pressure Microfluidic Homogenizer?
More than an equipment supplier, we are your process partner. From process diagnostics and parameter optimization to ongoing technical support, our nano-precision technology helps overcome R&D and production challenges, driving innovation and efficiency.
About Warm Isostatic Pressing System
Q1: What is WIP technology?
Warm Isostatic Pressing (WIP) is a compaction process that densifies the material to increase its strength, durability and properties.
Q2: What are the key technical advantages of HiLock WIP equipment?
Industry-leading technology achieves 600 MPa ultra-high pressure + 150°C high temperature (vs. 140°C industry average). Equipped with proprietary high-pressure technology and a precise pressure-temperature coordination system for uniform and accurate control.
Q3: What capacities and applications does JUNJIE WIP support?
From lab-scale R&D to GWh-level production, HiLock WIP serves advanced ceramics, powder metallurgy, electronic ceramics, new energy materials, and solid-state batteries, enabling densification, defect removal, interface enhancement, and improved material performance.
Q4:What is the key role of warm isostatic pressing (WIP) equipment in solid-state battery production?
WIP equipment combines 80–200°C temperature and 200–600 MPa isotropic ultra-high pressure to achieve uniform densification of the cathode / solid electrolyte / anode layers, eliminate interface gaps, reduce interfacial resistance, improve ionic conductivity, and suppress lithium dendrite growth. It is the key equipment for solving the “interface contact challenge” in solid-state batteries.
Q5:What is the fundamental difference between WIP and traditional mechanical rolling in solid-state battery production?
Traditional rolling applies only unidirectional pressure, causing layer slippage and uneven density. WIP uses a fluid medium (oil/gas) to apply 360° uniform pressure, enabling conformal contact between layers, achieving over 95% density and reducing porosity below 0.15%, significantly lowering interface resistance and improving cycle stability.
Q6:What are the typical process parameters for WIP treatment of solid-state batteries?
- Pressure: 200–500 MPa (200–300 MPa for sulfide systems, 300–500 MPa for oxide systems)
- Temperature: 80–150°C (typically 100–120°C for electrolyte stability and interface bonding)
- Holding time: 15–60 minutes (adjusted based on cell thickness and material system)
- Heating rate: 2–5°C/min (to prevent thermal stress damage)
Q7:How does WIP adapt to different solid electrolyte systems (sulfide / oxide / polymer)?
- Sulfide Systems: Low temperature & low pressure (50–80°C, 200–300 MPa) to avoid decomposition and side reactions
- Oxide Systems: Medium temperature & pressure (100–150°C, 300–400 MPa) to promote particle interface diffusion and bonding
- Polymer Systems: High temperature & medium pressure (120–180°C, 200–300 MPa) to enhance densification through polymer thermoplasticity
The equipment supports precise parameter adjustment to meet multi-material production requirements.
Q8:What performance improvements can WIP bring to solid-state batteries?
- Over 80% reduction in interface resistance (from 10³ Ω·cm² to 10¹ Ω·cm² level)
- 2–5× increase in ionic conductivity (significantly reduced grain boundary resistance)
- 3–10× longer cycle life (effectively suppressing lithium dendrite growth)
- 10–15% higher energy density (improved volumetric energy density through material densification)
